Halnn Superhard Material Co.,Ltd
2018年5月17日星期四
2018年5月9日星期三
PCD Cutting Tools Classfication and Application from Halnn Superhard
Part 1 Halnn PCD Grade Materials
2. ISO PCD Indexable Insert
PCD Chipbreaker Insert
3.Non-Standard PCD Insert
4.PCD Milling Insert/PCD End Mills
5.PCD Boring Tools
6.PCD Drill Bits
7.PCD Forming Insert
If you would like all above PCD Tools, please feel free to contact with us halnntools@gmail.com, whatsapp:+8618695866134,wechat:Halnntools
2018年3月29日星期四
Hard Turning with PCBN Insert replace Grinding
Hard Turning instead of Grinding is using turning process as the final or finishing process instead of grinding process. Turning instead of grinding has been widely used in many different industries. The following will share you some experience on hard turning insert and hard turning process advantages.
1. Hard Turning instead of Grinding improve the efficiency
Generally, the metal remove rate is about 3~4 times of grinding process, and the energy costs only about 20% of grinding process. So the efficiency will be improved obviously.
2. What roughness can the surface be achieved with hard turning instead of grinding?
In current times, the roughness with turning instead of grinding can reach Ra0.4, if with wiper insert, the insert life will extend. And Halnn BN-H10 C25 coating pcbn will extend the tool life about 1 more times than common cbn insert.
3. Dry Cutting or Wet Cutting for turning instead of grinding process
Turning instead of Grinding is formed through making the materials annealing. If with coolant, it will lower the cutting force and Increase wear, and then shorten the tool life, so it doesn’t need to add the cutting fulid. For the component which size is affected by the temperature, the customers can choose wind coolant. For some cutting process which need coolant, you can choose CBN Grade BN-H20 and BN-H10.
4. The cutting tool materials of hard turning
If it is small qty production, you can choose suitable carbide insert, If it is mass production, we can choose coating carbide insert, ceramic insert and cbn insert depending on the component hardness and working allowance.
(1) Coating Carbide Insert: Suit for the component which hardness is below HRC45, with low cutting speed.
(2) Ceramic Cutters: Suit for the component which hardness is between HRC40~55, and avoid interrupt cutting.
(3) CBN Insert: Suit for the component which hardness is above HRC45, CBN Insert also can be divided into Brazed PCBN Insert and Solid CBN Insert. And when the cutting depth is less than 0.5mm, we can choose brazing pcbn insert, when the cutting depth is between 0.5~1.5mm, this component usually belong to large scale, steel iron, mining industry, we can choose solid cbn insert. The featured CBN Grade is Halnn BN-S20 , which can be used for hardened steel and high speed steel which cutting depth is about 7mm.
Halnn already resareched a series cbn grade for hard turning from continuous, semi-interrupt to heavy interrupt turning condition, from roughing to finishing process.
CBN Content
|
CBN Grade
|
Cutting Depth
|
Recommend Cutting Condition
|
Low content
|
BN-S20
|
1-10mm
|
Interrupt-Continuous
|
BN-H20
|
≤ 1mm
|
Semi-Interrupt
| |
BN-S200
|
≤ 1mm
|
Continuous
| |
BN-H11
|
≤ 1mm
|
Continuous
| |
BN-H10 C25
|
≤ 0.5mm
|
Continuous-Light Interrupt
| |
BN-H10
|
≤ 0.5mm
|
Continuous-Light Interrupt
| |
BN-H21
|
≤ 0.5mm
|
Heavy Interrupt
| |
BN-H21 C25
|
≤ 0.5mm
|
Heavy Interrupt
|
Common field which used hard turning
Featured CBN Insert for hard turning
1. CBN Inserts with Chipbreaker
Excellent chip breaking performance, avoid chip winding the workpiece or the tool, ensuring good surface quality and the tool life.
Different chips with same cutting condition by cbn inserts with or without chipbreaker
With same feed, obtain higher surface quality.
With same roughness, can be used for large feed, reduce the time on each component, improve the process efficiency.
Note: It can be used for Profile machining, suit for the CNC Lathe with high rigidity.
3. Coating CBN
The perfect combination of smooth coating and CBN base can achieve better cutting performance and improve machining accuracy and life.
If you have any problems, please feel free to contact with us halnntools@gmail.com, Whatsapp:+8618695866134
2018年3月5日星期一
Application of turning different materials rolls with different cbn grade
As we all know that rolls can be divided into different materials, such as cast iron rolls, chilled cast iron rolls, high Ni-Cr cast iron rolls, forged steel rolls,HSS rolls, Tungsten carbide rings,ect.
Specific for these materials rolls, Halnn make special cbn inserts grade, the following share you all the pritical case:
1. Rough machining High Ni-Cr Alloy Cast Iron Rolls
3. Finish turning forged steel rolls:
Specific for these materials rolls, Halnn make special cbn inserts grade, the following share you all the pritical case:
1. Rough machining High Ni-Cr Alloy Cast Iron Rolls
How can you get the tool solutions for machining rolls from Us?
Please offer the inforamtion details as the following tablet:
If you have any problems, or would like to know more details on machining different materials rolls, please feel free to contact with us halnntools@gmail.com, Whatsapp:+8618695866134
2017年8月29日星期二
Brief Introduction of Cutting Tools Material in Modern Times
Brief Introduction of Cutting Tools Material in Modern Times
Part 1 Cutting Tools Materials Performance
requirement
Tool material performance requirements are
mainly include strength, hardness, heat resistance, thermal conductivity and
economy five areas.
First, as the tool material, high strength
and wear resistance are necessary. The Cutting Tool should cut the workpiece to
form the special shape. Actually, the cutting tools cut the materials depending
on the Friction between the cutting tools and the workpiece. So wear resistance
is also a character of cutting tools. Generally, hardness higher, better wear
resistance. So the cutting tools need high hardness and excellent wear
resistance.
Second, the cutting tool material need obey
the vibration and shock between the cutting tools and the workpiece. So the
cutting tools need high strength and good toughness.
Thirdly, the tool material needs to have
good heat resistance and thermal conductivity, in which heat resistance is an
important indicator of the quality of the tool material. As mentioned above,
the cutting of the tool actually depends on the high-speed friction between the
cutting tools and the workpiece. Friction heat, also known as cutting heat, caused by the
friction between the tool and the workpiece. So how to keep the excellent
performance in high temperature is very important.
Forth, the cutting tools need excellent
thermal conductivity, then the cutting tools can quickly pass the cutting heat,
and reduce the heat amount and keep the tools good performance in the process.
Finally, the economy of the cutting tools.
There are so many kinds of cutting tools materials. And the manufacturers also
insist researching new cbn inserts materials, also the tools price will be
different. So the customers should choose the right and suitable tools
depending on their own conditions.
Part 2 The Classification of tool materials
Common Cutting Tools Materials include high
speed steel, carbide insert, coating insert, Ceramic, Diamond and Cubic Boron
Nitride.
(1)
High-speed steel is generally
used as a tool for forming tooling and hole cutting tools, but it is often used for low speed cutting because of
its performance. However HSS cutting tools with high performance also are
widely used after improvement.
(2)
The performance of the carbide
insert will be better than HSS Tools, carbide insert are also used common
process. And HSS tools also begin to be used in complex process with the
improvement of the performance.
(3)
Coating Inserts are the tools
of adding special coating on the HSS tools and Carbide insert, in order to
improve their performance.
(4)
Diamond Tools have highest
hardness in the cutting tools industry. It often is used for high precision
area. It is used for machine Nonferrous metals.
(5)
And Ceramic Cutters also used
in many industries, but it only can be used for low cutting speed process
because of its large brittleness.
(6)
CBN Inserts. The hardness of
cbn insert is only second to diamond insert. However cbn insert is used for
machining ferrous metal, like hardened steel and cast iron parts.
When you choose the cutting tools, you can
choose depending on their performance and the character of the cutting tools
materials itself. When you machining ferrous metals , like hardened steel and
cast iron parts, cbn inserts will be your right choice. For cast iron parts,
especially choosing BNK30, it will has better performance than Seco CBN.
If you would like to know something about cbn inserts, please click www.halnncbn.com, Or contact with us halnntools@gmail.com ,Or Whatsapp:+8618695866134
2017年8月24日星期四
The whole Solutions on machining rolls with CBN Insert
The whole Solutions on machining rolls with CBN Insert
In the past, both rough machining and
finish turning rolls need grinding process, while it has low efficiency and the
cutting fluid will bring pollutions, and affect the health of the operator. So
In modern times, hard cutting tools become featured products on hard turning
hardened steel rolls and are already widely used, the processing efficiency
already improved 5~10 times, which will avoid the pollutions and lower the
production costs.
This article will help you analysis all the
details on the whole solutions of machining rolls.
For some small rolls, we usually use 25*25
and 32*32 tools holder, and the choice of the angle can be decided by the
length diameter ratio, the long rolls, we can choose 90 degree and 75 degree
tool holder, the short one, we can choose 45 degree or radius tool holder.
Part 2 The Rolls Materials and
corresponding hardness
Part 3 CBN Insert Grades specific for
different Materials Rolls and the cutting data for reference
When using BN-K1 Solid CBN Inserts
machining cast iron rolls, we usually use the following models: RNMN200800,
RNUN200800, RNMN150700, RNUN160800, RNUN150716, RNMN150716 .
When using BN-S20 Solid CBN Inserts
machining cast steel rolls, we usually use these models cbn insert SNMN120712,
SNMN120412, SNMN120408, RNMN120400.
Part 4 Application Case from our Poland
customers
![](https://media.licdn.com/mpr/mpr/AAEAAQAAAAAAAArUAAAAJDVhMzlkMTA0LTQ3ODYtNDU1MS05MTgzLWRlYTI0Yjg0NjNiOQ.png)
They use carbide insert before, so they
proposed using cbn inserts, however they didn’t try cbn inserts before, so
Halnn help them choose the holder, hard cutting tools and the cutting data for
reference, the details as follows:
Machining Materials: hilled Cast Iron and
High Ni-Cr hard cast iron
Machining Type: Roughing, Finishing and
Grooving
Halnn CBN Insert Grade: BN-K1
Insert Model:
RNMN090400S02020,RCMX090700S10020,RCMN090700S02020
Corresponding Tool Holder: CRDNN2525M090400,CRDCN2525M090700,CRDCN2525M090700Y
Finally, they achieve good efficiency, and
we have bulit long cooperation relationship.
If you also have problems on
machining rolls, please feel free to contact with us halnntools@gmail.com,
Whatsapp:+8618695866134
The whole Solutions on machining rolls with CBN Insert
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