2016年12月1日星期四

Wear-resistant materials and Machinery manufacturing related to cutting tools industry


With the continuous development of modern technology, more and more machinery manufacturing have high demands for product quality and usage life. Improve the products quality and usage life become a reality, because the development of machinery manufacturing industry has made an outstanding contribution for the world.

Wear-resistant material is a kind new materials with special electrical, magnetic, optical, acoustic, thermal, power, chemical and biological function. It is an important base material of information technology, biotechnology, energy technology etc high-tech field and national defense construction

Currently, the classification of wear-resistant materials can be divided into: wear-resistant ball, wear-resistant steel plate, wear-resistant welding rod, wear-resistant ceramic, wear-resisting flooring, wear-resistant rubber, wear-resistant pipes, wear-resistant bearings, wear-resistant welding consumables, wear-resistant castings, cast stone, polymer other resistant materials.

Following will share above classification:

1. Wear-resistant ball: Wear-resistant ball is a kind of ball mill grinding media. Chrome as for the main element, called chrome alloy cast iron grinding ball; Another material is ductile iron casting grinding ball, called ductile iron grinding ball, which in turn contains bainite ductile iron grinding ball and martensite iron ductile iron grinding ball.

Widely used in metallurgy mining, cement building materials, thermal power, magnetic materials, chemicals, coal slurry, pellets, slag, fly ash, quartz sand ball mill industries.

2. Wear-resistant steel plate: At present, Common used wear-resistant steel plate are obtained wear-resistant steel plate through some processes, widely used in metallurgy, coal, cement, electricity, glass, mining, building materials, bricks and other industries.

3. Wear-resistant welding rod: Wear-resistant welding rod of different materials are used for different workpiece. Widely used in metallurgical machinery, mining machinery, jaw plate, bucket, shovel teeth, spiral, mixer blades, fan blades, mineral processing machinery, engineering machinery, building materials machinery and other fields.

4. Wear-resistant ceramic:Al2O3 as the main raw material, rare metal oxide as for solvent, through the 1700℃ high temperature roasting special corundum ceramics, and then separately with special rubber and high strength organic/inorganic binder combination to form products. With high hardness, high wear resistance, light weight, strong adhesion, good heat resistance and other advantages. Widely used in the steel industry, cement industry, the port industry, metallurgy industry, chemical industry, Coal industry, mining and other industries.

But in use process must be a full analysis and research aiming at ceramics usage work conditions, including the following factors can affect the performance of wear-resistant ceramic:

① Usage temperature range and variation;

② Corrosive media;

③ The stress situation;

④ Hard particle collision angle of incidence;

⑤ Particle Erosion strength;

5.Wear-resisting flooring: Metallic wear-resistant floor, non-metallic wear-resistant flooring and alloy aggregate. Anti-stress, strong wear resistance, and can not afford to dust, enhanced ground anti-oil, anti-infiltration and easy to clean.

6. Wear-resistant pipes: Also known as wear-resistant pipes, wear-resistant pipe materials, main including abrasion resistant straight pipe, elbows and other structural parts. It is a transportation pipeline of pneumatic, pumping slurry etc. corrosion resistant materials. Widely used in electric power, metallurgy, coal, petroleum, chemicals, building materials, machinery and other industries.

7.Wear-resistant welding consumables: Wear-resistant welding rod, welding wire can be called wear-resistant welding consumables, it got good wear resistance by build-up welding, spray welding and other processes, resulting in longer life. Widely used in metallurgical machinery, mining machinery, jaw plate, bucket, shovel teeth, spiral, mixer blades, fan blades, mineral processing machinery, engineering machinery, building materials machinery and other fields.

8.Wear-resistant castings: Containing wear-resistant cast iron parts and wear-resistant cast steel parts. Add some wear-resistant materials or elements, such as chromium, nickel and other alloying elements during casting, get a higher wear resistance. Collectively known as wear-resistant castings.

If you would like to machining these wear resistant materials ,you need to choose the suitable cutting tools ,cbn will be the best choice for you. Halnn Superhard is a professional cbn insert brand in China .More information on cbn cutting tools ,you can check http://www.halnntools.com/pro/ ,Or send me email halnntools@gmail.com

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